Solid-state zinc ion batteries (ZIBs) and aluminum-ion batteries (AIBs) are deemed as promising candidates for supplying power in wearable devices due to merits of low cost, high safety, and tunable flexibility. However, their wide-scale practical application is limited by various challenges, down to the material level. This Review begins with elaboration of the root causes and their detrimental effect for four main limitations: electrode-electrolyte interface contact, electrolyte ionic conductivity, mechanical strength, and electrochemical stability window of the electrolyte. Thereafter, various strategies to mitigate each of the described limitation are discussed along with future research direction perspectives. Finally, to estimate the viability of these technologies for wearable applications, economic-performance metrics are compared against Li-ion batteries.
Rechargeable aqueous Zn/S batteries exhibit high capacity and energy density. However, the long-term battery performance is bottlenecked by the sulfur side reactions and serious Zn anode dendritic growth in the aqueous electrolyte medium. This work addresses the problem of sulfur side reactions and zinc dendrite growth simultaneously by developing a unique hybrid aqueous electrolyte using ethylene glycol as a co-solvent. The designed hybrid electrolyte enables the fabricated Zn/S battery to deliver an unprecedented capacity of 1435 mAh g-1 and an excellent energy density of 730 Wh kg-1 at 0.1 Ag-1 . In addition, the battery exhibits capacity retention of 70% after 250 cycles even at 3 Ag-1 . Moreover, the cathode charge-discharge mechanism studies demonstrate a multi-step conversion reaction. During discharge, the elemental sulfur is sequentially reduced by Zn to S2- ( S 8 â S x 2 - â S 2 2 - + S 2 - ) ${{\rm{S}}_8}{\bm{ \to }}{\rm{S}}_{\rm{x}}^{2{\bm{ - }}}{\bm{ \to }}{\rm{S}}_2^{2{\bm{ - }}}{\bm{ + }}{{\rm{S}}^{2{\bm{ - }}}})$ , forming ZnS. On charging, the ZnS and short-chain polysulfides will oxidize back to elemental sulfur. This electrolyte design strategy and unique multi-step electrochemistry of the Zn/S system provide a new pathway in tackling both key issues of Zn dendritic growth and sulfur side reactions, and also in designing better Zn/S batteries in the future.
Novel electrolyte is being pursued toward exploring Zn chemistry in zinc ion batteries. Here, a fluorine-free liquid crystal (LC) ionomer-type zinc electrolyte is presented, achieving simultaneous regulated water activity and long-range ordering of conduction channels and SEI. Distinct from water network or local ordering in current advances, long-range ordering of layered water channels is realized. Via manipulating water activity, conductivities range from ≈0.34 to 15 mS cm-1 , and electrochemical window can be tuned from ≈2.3-4.3 V. The Zn|Zn symmetric cell with LC gel exhibits highly reversible Zn stripping/plating at 5 mA cm-2 and 5 mAh cm-2 for 800 h, with retained ordering of water channels. The capability of gel for inducing in situ formation of long-range ordered layer SEI associated with alkylbenzene sulfonate anion is uncovered. V2 O5 /Zn cell with the gel shows much improved cycling stability comparing to conventional zinc electrolytes, where the preserved structure of V2 O5 is associated with the efficiently stabilized Zn anode by the gel. Via long-range ordering-induced regulation on ion transport, electrochemical stability, and interfacial reaction, the development of LC electrolyte provides a pathway toward advancing aqueous rechargeable batteries.
The structural battery is a multifunctional energy storage device that aims to address the weight and volume efficiency issues that conventional batteries face, especially in electric transportation. By combining the functions of mechanical load bearing and energy storage, structural batteries can reduce the reliance on, or even eventually replace the main power source in an electric vehicle or a drone. However, one of the key challenges to be addressed before achieving multifunctionality in structural batteries would be the design of a suitable multifunctional structural battery electrolyte. The structural battery electrolyte is the constituent that provides mechanical integrity under flexural loads or impact and hence determines the electrochemical and much of the mechanical performance of a structural battery device. This concept paper aims to cover the key considerations and challenges facing the design of structural battery electrolytes. In addition, the main approaches to surmount these challenges are highlighted, keeping design aspects like sustainability and recyclability in view.
The massive adoption of renewable energy especially photovoltaic (PVs) panels is expected to create a huge waste stream once they reach end-of-life (EoL). Despite having the highest embodied energy, present photovoltaic recycling neglects the high purity silicon found in the PV cell. Herein, a scalable and low energy process is developed to recover pristine silicon from EoL solar panel through a method which avoids energy-intensive high temperature processes. The extracted silicon was upcycled to form lithium-ion battery anodes with performances comparable to as-purchased silicon. The anodes retained 87.5 % capacity after 200â cycles while maintaining high coulombic efficiency (>99 %) at 0.5â A g-1 charging rate. This simple and scalable process to upcycle EoL-solar panels into high value silicon-based anodes can narrow the gap towards a net-zero waste economy.
E-waste generated from end-of-life spent lithium-ion batteries (LIBs) is increasing at a rapid rate owing to the increasing consumption of these batteries in portable electronics, electric vehicles, and renewable energy storage worldwide. On the one hand, landfilling and incinerating LIBs e-waste poses environmental and safety concerns owing to their constituent materials. On the other hand, scarcity of metal resources used in manufacturing LIBs and potential value creation through the recovery of these metal resources from spent LIBs has triggered increased interest in recycling spent LIBs from e-waste. State of the art recycling of spent LIBs involving pyrometallurgy and hydrometallurgy processes generates considerable unwanted environmental concerns. Hence, alternative innovative approaches toward the green recycling process of spent LIBs are essential to tackle large volumes of spent LIBs in an environmentally friendly way. Such evolving techniques for spent LIBs recycling based on green approaches, including bioleaching, waste for waste approach, and electrodeposition, are discussed here. Furthermore, the ways to regenerate strategic metals post leaching, efficiently reprocess extracted high-value materials, and reuse them in applications including electrode materials for new LIBs. The concept of "circular economy" is highlighted through closed-loop recycling of spent LIBs achieved through green-sustainable approaches.
Electronic Waste , Lithium , Electric Power Supplies , Ions , Metals , Recycling
Lithium-ion batteries (LIBs) are vital energy-storage devices in modern society. However, the performance and cost are still not satisfactory in terms of energy density, power density, cycle life, safety, etc. To further improve the performance of batteries, traditional "trial-and-error" processes require a vast number of tedious experiments. Computational chemistry and artificial intelligence (AI) can significantly accelerate the research and development of novel battery systems. Herein, a heterogeneous category of AI technology for predicting and discovering battery materials and estimating the state of the battery system is reviewed. Successful examples, the challenges of deploying AI in real-world scenarios, and an integrated framework are analyzed and outlined. The state-of-the-art research about the applications of ML in the property prediction and battery discovery, including electrolyte and electrode materials, are further summarized. Meanwhile, the prediction of battery states is also provided. Finally, various existing challenges and the framework to tackle the challenges on the further development of machine learning for rechargeable LIBs are proposed.
Reuse of electronic wastes is a critical aspect for a more sustainable circular economy as it provides the simplest and most direct route to extend the lifespan of non-renewable resources. Herein, the distinctive surface and micro topographical features of computer electronic-plastic (E-plastic) scraps were unconventionally repurposed as a substrate material to guide the growth and differentiation of human adipose-derived mesenchymal stem cells (ADSCs). Specifically, the E-plastics were scavenged from discarded computer components such as light diffuser plate (polyacrylates), prismatic sheet (polyethylene terephthalate), and keyboards (acrylonitrile butadiene styrene) were cleaned, sterilized, and systematically characterized to determine the identity of the plastics, chemical constituents, surface features, and leaching characteristics. Multiparametric analysis revealed that all the E-plastics could preserve stem-cell phenotype and maintain cell growth over 2 weeks, rivalling the performance of commercial tissue-culture treated plates as cell culture plastics. Interestingly, compared to commercial tissue-culture treated plastics and in a competitive adipogenic and osteogenic differentiation environment, ADSCs cultured on the keyboard and light diffuser plastics favoured bone cells formation while the grating-like microstructures of the prismatic sheet promoted fat cells differentiation via the process of contact guidance. Our findings point to the real possibility of utilizing discarded computer plastics as a "waste-to-resource" material to programme stem cell fate without further processing nor biochemical modification, thus providing an innovative second-life option for E-plastics from personal computers.
Osteogenesis , Plastics , Cell Differentiation , Computers , Electronics , Humans , Stem Cells
Efficient bifunctional electrocatalysts for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are required for metal air batteries, to replace costly metals, such as Pt and Ir/Ru based compounds, which are typically used as benchmarks for ORR and OER, respectively. Isolated single atomic sites coordinated with nitrogen on carbon supports (M-N-C) have promising performance for replacement of precious metal catalysts. However, most of monometallic M-N-C catalysts demonstrate unsatisfactory bifunctional performance. Herein, a facile way of preparing bimetallic Fe and Co sites entrapped in nitrogen-doped hollow carbon nanospheres (Fe,Co-SA/CS) is explored, drawing on the unique structure and pore characteristics of Zeolitic imidazole frameworks and molecular size of Ferrocene, an Fe containing species. Fe,Co-SA/CS showed an ORR onset potential and half wave potential of 0.96 and 0.86 V, respectively. For OER, (Fe,Co)-SA/CS attained its anodic current density of 10 mA cm-2 at an overpotential of 360 mV. Interestingly, the oxygen electrode activity (ΔE) for (Fe,Co)-SA/CS and commercial Pt/C-RuO2 is calculated to be 0.73 V, exhibiting the bifunctional catalytic activity of (Fe,Co)-SA/CS. (Fe,Co)-SA/CS evidenced desirable specific capacity and cyclic stability than Pt/C-RuO2 mixture when utilized as an air cathode in a homemade Zinc-air battery.
The reversibility of metal anode is a fundamental challenge to the lifetime of rechargeable batteries. Though being widely employed in aqueous energy storage systems, metallic zinc suffers from dendrite formation that severely hinders its applications. Here we report texturing Zn as an effective way to address the issue of zinc dendrite. An in-plane oriented Zn texture with preferentially exposed (002) basal plane is demonstrated via a sulfonate anion-induced electrodeposition, noting no solid report on (002) textured Zn till now. Anion-induced reconstruction of zinc coordination is revealed to be responsible for the texture formation. Benchmarking against its (101) textured-counterpart by the conventional sulphate-based electrolyte, the Zn (002) texture enables highly reversible stripping/plating at a high current density of 10â mA cm-2 , showing its dendrite-free characteristics. The Zn (002) texture-based aqueous zinc battery exhibits excellent cycling stability. The developed anion texturing approach provides a pathway towards exploring zinc chemistry and prospering aqueous rechargeable batteries.
Herein, Taguchi L9 orthogonal array was used for the first time to optimize synthesis of diameter-controlled multi walled carbon nanotubes (MWCNTs). The nanoadsorbents, MWCNTs5-15 nm and MWCNTs16-25 nm were applied for Pb(II) and Ni(II) ion removal from paint, battery and electroplating wastewater. The results indicated successful synthesis of MWCNTs with diameter distribution ranges of 5-15 nm and 16-25 nm. The synthetized smaller diameter MWCNTs5-15 nm revealed higher Brunauer-Emett-Teller (BET) surface area of 1306 ± 5 m2/g compared to larger diameter MWCNTs16-25 nmwith the surface area of 1245 ± 4 m2/g. They demonstrated excellent adsorption of Pb(II) and Ni(II) ions within the permissible concentration proposed by WHO at pH, contact time, adsorbent dosage and temperature of 5, 60 min, 30 mg/L and 50 °C, respectively. Particularly, MWCNTs5-15 nm possessed high adsorption capacity of 215.38 ± 0.03 mg/g for Pb(II) and 230.78 ± 0.01 mg/g for Ni(II). Again, the maximum adsorption capacity of 201.35 ± 0.02 and 206.40 ± 0.02 mg/g was achieved for Pb(II) and Ni(II) using MWCNTs16-25 nm. All in all, the adsorption capacity of the nanoadsorbents at the investigated diameter range showed higher efficiency compared to other materials for heavy metals elimination from chemical industrial wastewater.
Nanotubes, Carbon , Water Pollutants, Chemical , Adsorption , Chemical Industry , Hydrogen-Ion Concentration , Kinetics , Lead , Wastewater , Water Pollutants, Chemical/analysis
Aqueous Al-ion batteries (AAIBs) are the subject of great interest due to the inherent safety and high theoretical capacity of aluminum. The high abundancy and easy accessibility of aluminum raw materials further make AAIBs appealing for grid-scale energy storage. However, the passivating oxide film formation and hydrogen side reactions at the aluminum anode as well as limited availability of the cathode lead to low discharge voltage and poor cycling stability. Here, we proposed a new AAIB system consisting of an AlxMnO2 cathode, a zinc substrate-supported Zn-Al alloy anode, and an Al(OTF)3 aqueous electrolyte. Through the in situ electrochemical activation of MnO, the cathode was synthesized to incorporate a two-electron reaction, thus enabling its high theoretical capacity. The anode was realized by a simple deposition process of Al3+ onto Zn foil substrate. The featured alloy interface layer can effectively alleviate the passivation and suppress the dendrite growth, ensuring ultralong-term stable aluminum stripping/plating. The architected cell delivers a record-high discharge voltage plateau near 1.6 V and specific capacity of 460 mAh g-1 for over 80 cycles. This work provides new opportunities for the development of high-performance and low-cost AAIBs for practical applications.
Aqueous rechargeable zinc-ion batteries are emerging as attractive alternatives for post-lithium-ion batteries. However, their electrochemical performances are restricted by the narrow working window of materials in aqueous electrolytes. Herein, a Ni-mediated VO2-B nanobelt [(Ni)VO2] has been designed to optimize the intrinsic electronic structure of VO2-B and thus achieve much more enhanced zinc-ion storage. Specifically, the Zn/(Ni)VO2 battery yields a good rate capability (182.0 mA h g-1 at 5 A g-1) with a superior cycling stability (130.6 mA h g-1 at 10 A g-1 after 2000 cycles). Experimental and theoretical methods reveal that the introduction of Ni2+ in the VO2 tunnel structure can effectively provide high surface reactivity and improve the intrinsic electronic configurations, thus resulting in good kinetics. Furthermore, H+ and Zn2+ cointercalation processes are determined via in situ X-ray diffraction and supported by ex situ characterizations. Additionally, quasi-solid-state Zn/(Ni)VO2 soft-packaged batteries are assembled and provide flexibility in battery design for practical applications. The results provide insights into the interrelationships between the intrinsic electronic structure of the cathode and the overall electrochemical performance.
The development of environmentally benign hydrometallurgical processes to treat spent lithium-ion batteries (LIBs) is a critical aspect of the electronic-waste circular economy. Herein, as an alternative to the highly explosive H2O2, discarded orange peel powder (OP) is valorized as a green reductant for the leaching of industrially produced LIBs scraps in citric acid (H3Cit) lixiviant. The reductive potential of the cellulose- and antioxidant-rich OP was validated using the 3,5-dinitrosalicylic acid and 2,2'-azino-bis(3-ethylbenzothiazoline-6-sulfonic) acid assays. Leaching parameters such as OP concentration (200 mg), processing temperature (100 °C), H3Cit concentration (1.5 M), reaction duration (4 h), and slurry density (25 g/mL) were systematically optimized to achieve 80-99% leaching efficiencies of Ni, Mn, Co, and Li from the LIB "black mass". Importantly, solid side-streams generated by the OP-enabled leaching displayed negligible cytotoxicity in three different human cell lines, suggesting that the process is environmentally safe. As a proof of concept, Co(OH)2 was selectively recovered from the green lixiviant and subsequently utilized to fabricate new batches of LiCoO2 (LCO) coin cell batteries. Galvanostatic charge-discharge test revealed that the regenerated batteries exhibited initial charge and discharge values of 120 and 103 mAh/g, respectively, which is comparable to the performance of commercial LCO batteries. The use of fruit peel waste to recover valuable metals from spent LIBs is an effective, ecofriendly, and sustainable strategy to minimize the environmental footprint of both waste types.
Lithium , Reducing Agents , Electric Power Supplies , Fruit , Hydrogen Peroxide , Recycling
We demonstrate the concept of fabricating new lithium ion batteries from recycled spent 18650 lithium ion batteries (LIB). LiFePO4 cathode was extracted from these spent LIB using combined approach of pre-treatment, mechanical treatment and hydrometallurgical process wherein weak organic acids, such as methyl sulfonic acid (MSA) and p-toluene sulfonic acid (TSA), were employed for the first time for leaching at room temperature of metal ions instead of conventional strong acids. High leaching efficiencies (95%) were obtained for extraction of Li and Fe using these acids from black mass. Reuse of these extracted metal ions is also demonstrated by precipitating them and synthesizing LiFePO4 cathode. Structural characterization showed the formation of single-phase LiFePO4 and electrochemical evaluation of this cathode in a LiFePO4/Li half-cell exhibited a capacity of 93 mA h/g and 80 mA h/g at 0.2C and 1C rate respectively with good cycle stability.
Although "water-in-salt" electrolytes have opened a new pathway to expand the electrochemical stability window of aqueous electrolytes, the electrode instability and irreversible proton co-insertion caused by aqueous media still hinder the practical application, even when using exotic fluorinated salts. In this study, an accessible hybrid electrolyte class based on common sodium salts is proposed, and crucially an ethanol-rich media is introduced to achieve highly stable Na-ion electrochemistry. Here, ethanol exerts a strong hydrogen-bonding effect on water, simultaneously expanding the electrochemical stability window of the hybridized electrolyte to 2.5 V, restricting degradation activities, reducing transition metal dissolution from the cathode material, and improving electrolyte-electrode wettability. The binary ethanol-water solvent enables the impressive cycling of sodium-ion batteries based on perchlorate, chloride, and acetate electrolyte salts. Notably, a Na0.44MnO2 electrode exhibits both high capacity (81 mAh g-1) and a remarkably long cycle life >1000 cycles at 100 mA g-1 (a capacity decay rate per cycle of 0.024%) in a 1 M sodium acetate system. The Na0.44MnO2/Zn full cells also show excellent cycling stability and rate capability in a wide temperature range. The gained understanding of the hydrogen-bonding interactions in the hybridized electrolyte can provide new battery chemistry guidelines in designing promising candidates for developing low-cost and long-lifespan batteries based on other (Li+, K+, Zn2+, Mg2+, and Al3+) systems.
Generally, a cost-effective electrocatalytic process that offers an efficient electrochemical energy conversion and storage necessitates a rational design and selection of structure as well as composition of active catalytic centers. Herein, we achieved an unprecedented surface morphology and shape tuning to obtain hollow NiCo2Px with a continuum of active sharp edges (spiked) on a hollow spherical surface by means of facile hydrothermal treatments. The highly exposed, branched spike-covered hollow structure of NiCo2Px shows remarkable performance enhancement for hydrogen evolution reaction and oxygen evolution reaction in a wide range of Ph solutions. This catalytic performance was utilized to assemble a water electrolyzer working in an alkaline environment. In particular, this electrolyzer only requires an output voltage of 1.62 V to deliver a current density of 10 mA cm-2 and shows almost no decrease in this value even after a continuous run for 50 h. The new surface-engineered NiCo2Px establishes to be highly active, cost-effective, and robust toward electrochemical energy conversion. Additionally, the charge storage capabilities of spike-covered hollow NiCo2Px structures is also investigated, and it shows a specific capacitance of 682 and 608 F g-1 at a current density of 1 A g-1 with excellent rate capacitance retention. Thus, the importance of surface engineering of nanocrystalline morphologies in design toward the development of a multifunctional electrocatalyst for efficient water splitting and charge storage applications is demonstrated.
Metallic zinc is an ideal anode material for rechargeable zinc-ion batteries (ZIBs), taking us beyond the lithium-ion era. In-depth understanding of the Zn metal surface is currently required owing to diverse but uncorrelated data about the Zn surface in mild environments. Herein, the surface chemistry of Zn is elucidated and the formation and growth of a zinc layer hydroxide is verified as an effective solid-electrolyte interface (SEI) during stripping/plating in mild electrolyte. The effects of battery separators/membranes on the growth of an effective SEI and deposited Zn are then investigated from the perspectives of structure, morphology, compositions, and interfacial impedance. Nafion-based membranes enable the formation of a planar SEI, which protects the metal surface and prevents short circuiting. Biomass@Nafion membranes are developed and assessed with a long cycle life of over 400â h compared with below 200â h for physical separators. The mechanism behind this is attributed to interaction between the membranes and Zn2+ , which enables reshaping of the Zn2+ coordination in an aqueous medium. Together with the advantages of using the membranes in ß-MnO2 |ZnSO4 |Zn, our work provides a feasible way to design an effective SEI for advancing the use of Zn anodes in rechargeable ZIBs.
Here, we report the use of Li2Mn(SO4)2 as a potential energy storage material and describe its route of synthesis and structural characterization over one electrochemical cycle. Li2Mn(SO4)2 is synthesized by ball milling of MnSO4·H2O and Li2SO4·H2O and characterized using a suite of techniques, in particular, ex situ X-ray diffraction, X-ray photoelectron spectroscopy, and X-ray absorption spectroscopy on the Mn and S K-edges to investigate the electronic and local geometry around the absorbing atoms. The prepared Li2Mn(SO4)2 electrodes undergo electrochemical cycles to different potential points on the charge-discharge curve and are then extracted from the cells at these points for ex situ structural analysis. Analysis of X-ray absorption spectroscopy (both near and fine structure part of the data) data suggests that there are minimal changes to the oxidation state of Mn and S ions during charge-discharge cycles. However, X-ray photoelectron spectroscopy analysis suggests that there are changes in the oxidation state of Mn, which appears to be different from the conclusion drawn from X-ray absorption spectroscopy. This difference in results during cycling can thus be attributed to electrochemical reactions being dominant at the surface of the Li2Mn(SO4)2 particles rather than in the bulk.
The electrochemical performance of ionic liquid electrolytes containing different sodium salts dissolved in 1-butyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide (BMPTFSI) evaluated in a half-cell configuration using spherical P2-Na0.6Co0.1Mn0.9O2+z (NCO) cathodes are reported. Among the various electrolytes investigated, sodium bis(fluorosulfonyl)imide (NaFSI) (0.5 M) in BMPTFSI shows the best electrochemical performance with a significant improvement in cycling stability (90% capacity retention after 500 cycles at 50 mA g-1 in a half cell versus Na metal anode) compared with conventional NaClO4 (1 M) in ethylene carbonate/propylene carbonate electrolytes (39% retention after 500 cycles). Cyclic voltammetry (CV) studies reveal that ionic liquid electrolytes are stable up to 4.8 V versus Na/Na+. When NaFSI and NaTFSI are used as conducting salts, X-ray photoelectron spectroscopy results prove that the cathode electrolyte interface (CEI) is composed of components resulting from the decomposition of the TFSI anion and the deposition of the BMP cation. On the other hand, the CEI layer of the electrode cycled in an electrolyte containing NaClO4 in BMPTFSI follows a different pathway of TFSI decomposition and consists mainly of sodium fluoride. Similarly, plating studies were used to understand the stability of different ionic liquids in contact with metallic sodium. It was found that the excellent capacity retention for the electrolyte consisting of NaFSI salt is related to the formation of a stable CEI and solid electrolyte interphase layers.
